光学玻璃超精密切削加工裂纹的离散元仿真研究:光学玻璃超精密切削加工裂纹的离散元仿真研究
Discrete Element Simulation for Cracks in Optical Glass Ultra-precision Machining
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作 者:周里群[1,2] 肖威红[1] 李玉平[1]
Zhou Liqun1, Xiao Weihong , Li Yuping1 ( 1School of Mechanical Engineering, Xiangtan University, Xiangtan 411105 ; 2Key Laboratory of Low Dimensional Materials Application Technology, Xiangtan University, Ministry of Education, Xiangtan 411105)
机构地区:[1]湘潭大学机械工程学院,湘潭411105 [2]湘潭大学低维材料及其应用技术教育部重点实验室,湘潭411105
出 处:《机械科学与技术》 CSCD 2014年第33卷第4期 527-530页,共4页
Mechanical Science and Technology
基 金:智能制造湖南省重点实验室基金项目(2009IM05)和湖南省自然科学基金项目(09JJ6064)资助
摘 要:通过力学性能的数值模拟实验及校准,建立了光学玻璃的离散元模型和超精密切削加工的模型,并对其微切削过程进行了模拟;分析了在不同刀具前角、切削深度及切削速度加工条件下对加工后表面裂纹形成的影响。结果表明:加工表面的裂纹数目和裂纹最大深度随切削深度的增大而增大,而随刀具前角的增大而减小;加工表面的裂纹数目随切削速度的增大而减小,裂纹最大深度随切削速度的增大而增大。
The discrete element model of optical glass and the model of ultra-precision machining process were con- structed by numerical simulation and calibration of mechanical properties. Based on these models, the mirco- machining process of optical glass was simulated, and the effects of different rake angles, cutting depths and cutting speeds on the formation of surface cracks were also analyzed. The result show that both of the surface crack number and maximum depth increase with the increasing of cutting depth, while decrease with the increasing of rake angle. The maximum depth increases with the increasing of cutting speed, and the surface cracks decrease with the in- crease of cutting speed.
关键词:光学玻璃 切削加工 离散元 裂纹
calibration ; computer simulation ; crack ; crack initiation ; crack propagation ; cutting ; discrete element method ; finite difference method ; machining ; mathematical models ; mechanical properties ; optical glass ;